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{"id":3086,"date":"2020-04-20T11:31:45","date_gmt":"2020-04-20T11:31:45","guid":{"rendered":"http:\/\/tvs-test.co.za\/ccred\/?p=3086"},"modified":"2024-05-22T11:50:00","modified_gmt":"2024-05-22T11:50:00","slug":"upstream-strategies-and-support-in-the-metals-and-machinery-value-chain-industrial-policy-lessons1","status":"publish","type":"post","link":"http:\/\/tvs-test.co.za\/ccred\/2020\/04\/20\/upstream-strategies-and-support-in-the-metals-and-machinery-value-chain-industrial-policy-lessons1\/","title":{"rendered":"UPSTREAM STRATEGIES AND SUPPORT IN THE METALS AND MACHINERY VALUE CHAIN: INDUSTRIAL POLICY LESSONS[1]"},"content":{"rendered":"\t\t
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Industrial Development Think Tank: Policy Briefing Paper 8<\/strong>[2]<\/a><\/h2>

Zavareh Rustomjee and Lauralyn Kaziboni<\/strong><\/p>

The competitiveness of the upstream sector[3]<\/a> in the metals and machinery value chain has been underpinned by large scale investment in the 1990s to upgrade plant and equipment, supported by investment incentives and Industrial Development Corporation (IDC) investments. However, this advantage has been eroded over time. Upstream firms have been facing financial difficulties in 2016 and 2017 arising from what appears to be a profit maximising or asset stripping approach during the commodity super-cycle between 2002 and 2008.<\/p>

Our research traces the interplay between corporate strategies and policy over a period spanning over three distinct commodity price cycles from the early 1990s to date, and outlines the various factors that have impacted on outcomes. The study identifies two time periods, 2001 and 2016, where \u201cGrand Bargains\u201d were struck between the upstream companies (mainly ArcelorMittal) and government, as upstream companies sought government assistance to alleviate the pressures from the commodity prices slump (see Figure below).<\/p>

Figure 1: Global steel price \u2013 Hot Rolled Coil (US$\/ton) \u2013 2000-2017<\/strong><\/p><\/div><\/div><\/div>

\"Source:<\/div><\/div>

Source: <\/em>www.steelbenchmarker.com\/files\/history.pdf<\/em><\/a><\/p><\/div><\/figcaption><\/figure><\/div><\/div><\/div>

In 1990 the main firms in the sector were Iscor\/ArcelorMittal, Highveld Steel, Scaw, Columbus Stainless and scrap processors producing long and flat steel products mainly for the construction sector. The individual corporate strategies, which are traced in more detail in the main paper, and summarised in the table in Appendix 1 form the basis of this discussion and its links with industrial policy prescripts.<\/p>

Industrial policy and the value chain <\/em><\/strong><\/p>

Post-apartheid industrial policy had twin objectives. First, to grow the upstream mineral and energy intensive industry base, which held a low cost comparative advantage and also generated the bulk of the country\u2019s foreign exchange. Second, to strengthen the linkages between upstream and downstream sectors and to expand the downstream higher value-added and labour intensive industries.<\/p>

A range of policy instruments were applied towards these objectives and included industrial tariff and rebate instruments, investment support programmes (such as IDC Global Player Fund, 37E tax incentive, Strategic Investment Programme, Regional Industrial Development Programme, Small and Medium Manufacturing Development Programme and the Small and Medium Enterprise Development Programme), as well as support measures for technology enhancement, research and development and skills development.<\/p>

In addition, exports were also promoted by the reshaping of trade policy through the renegotiation of the SACU agreement, the evolution of the SADC trade agreement, the negotiation of the EU Free Trade Agreement, the Mercosur agreement and the engagement with the USA on AGOA.<\/p>

Upstream steel tariffs of around 30% in 1994 \u2013 which had a pass-through cost-raising impact on both downstream metal-intensive sectors as well as the entire economy \u2013 were reduced to 5% in 1996.[4]<\/a> At the same time, tariffs on downstream fabricated steel products were adjusted to provide appropriate levels of protection for existing production plants producing specific steel and steel product line items.<\/p>

Following a review of competition policy, a new Competition Act was introduced in 1996, heralding the creation of the Competition Commission and Competition Tribunal institutions. Mineral resource policy was also reviewed resulting in the enactment of the Mineral and Petroleum Resources Development Act (MPRDA) (Act 28 of 2002), which implicitly supported the transfer of resource rents through the beneficiation of primary commodities in downstream labour-intensive sectors.<\/p>

To counter the adverse impact of import parity pricing (upstream rent appropriation), commonly practiced at that time by upstream intermediate goods producers, investment programmes were offered to the upstream industries on a conditional basis. For example, recipients of the 37e benefit were legally obliged to practice export-parity pricing in the domestic market.<\/p>

The desired policy outcome was for upstream metal sectors to achieve global competitiveness while also sharing the rents accrued, through the above support measures, with the downstream labour-intensive metal sectors. Market dominant Iscor achieved global upstream competitiveness by the late 1990s, but this eroded thereafter, though the declining state of the assets was concealed by the commodity price super cycle between 2002 and 2008. In contrast, the policy objective of transferring rents to downstream sectors was not achieved.\u00a0<\/p>

Corporate strategies undermining policy objectives<\/em><\/strong><\/p>

The discussion below indicates how the corporate strategies of various steel companies have impacted on the industry.<\/p>

Iscor and ArcelorMittal<\/em> \u2013 Iscor attempted in the 1990s to become a national champion and significant global steel producer, but failed largely due to the huge and sustained downturn in global steel prices at the most vulnerable point in its investment cycle. Policy makers essentially socialised the losses of the early 2000s to prevent bankruptcy and the loss of domestic steel capacity. In Grand Bargain I<\/em>, the policy makers allowed a foreign transnational steel corporation (ArcelorMittal) to acquire control of Iscor, subject to conditions aimed at transferring rents to the downstream sectors. However, ArcelorMittal abused its dominant domestic market position through collusive behaviour, substantial rent extraction and underinvestment such that the global ArcelorMittal Group has incurred large losses since 2009 and is likely to continue to do so until its capped pricing and capped profit agreement (discussed below) expires in 2022.[5]<\/a><\/p>

Anglo American, Scaw and Highveld Steel\/Vanadium<\/em> \u2013 The Anglo American Corporation achieved its primary objective of maximising short-term asset value at finance capital\/holding company level through conglomerate unbundling (Highveld Steel and Anglo American Industrial Corporation became separate companies in this unbundling), and simultaneously reducing exposure to the South African economy by shifting asset and corporate control offshore towards the end of the 1990s. This process placed considerable stress on the unbundled domestic firm\u2019s balance sheets and undermined the latter\u2019s ability to upgrade ageing plant and equipment, expand, compete and to withstand commodity price cycle downturns.<\/p>

Furthermore, in the midst of the commodity boom in 2006, Anglo American (which wholly owned Scaw Metals) invested in diversifying Scaw globally through acquisition, resulting in London-controlled Scaw becoming one of the global leaders in steel grinding media, but subsequently stripped the company of its offshore assets and sold Scaw to the IDC. The IDC has been carrying substantial losses ever since and is currently dismembering and disposing of Scaw\u2019s assets.<\/p>

Similarly, Highveld Steel, the third largest global producer of vanadium, was disposed of in 2007 to Russian-owned Evraz plc. After steel and vanadium prices fell post-2008, Evraz, the second largest global producer, asset stripped the company, sold a minority share to a black-owned consortium and subsequently in 2015 put the firm into business rescue. The result of eliminating South African supply has led to rising global vanadium prices and profits for Evraz.<\/p>

The corporate strategies employed by these transnational corporations are closely linked to the movements of the commodity prices.<\/p>

Policy issue 1 – Align policy support timing to the commodity price cycle <\/em><\/strong><\/p>

In the two price cycles discussed, policymakers were pressured into providing support to firms in the upstream sectors to avert threatened large-scale closure of production facilities and in both cases, with the benefit of hindsight, the support came in after the low point in the steel price cycle. In both cases, corporate strategies anticipated the price upturn and firms carried out major cost-cutting measures and restructuring before and during the low point in the cycle, such that they derived excessive benefits from the (late) support provided by the state.<\/p>

Grand Bargain I (2001) – State intervention to save South Africa\u2019s Big Steel Inc<\/em><\/p>

The Asian crisis of 1997, followed swiftly by the 1998 Russian crisis, impacted adversely on global demand and prices for mineral and steel commodities, contributing to South Africa\u2019s gross domestic product growth falling from 4.3% in 1996 to 0.5% in 1998. Steel prices dropped to unprecedented levels barely covering the cash costs of most developed market steel producers. This prompted developed market economies, particularly the USA, to impose massive dumping duties on exported South African steel with the USA government also convening international round table discussions under the auspices of the OECD between 2000 and 2002. South African policymakers (as well as the IDC, as a direct shareholder and financier of the national steel industry) actively intervened to support the domestic industry (Grand Bargain 1<\/em>). Fortunately, China\u2019s economic resurgence drove commodity prices higher after 2002.<\/p>

The response of Iscor management and institutional shareholders was to unbundle Iscor in 2001, adopting a short-term profit-maximising approach to maximise the sum of parts of the unbundled Iscor with a disproportionate quantum of balance sheet debt being allocated to the steel company rather than the Kumba Resource mining company.<\/p>

It was only through the intervention of the Department of Trade and Industry (DTI) and IDC that Iscor Steel emerged with a low-cost evergreen iron ore supply agreement as well as a manageable level of debt effectively subsidised by the IDC. In 2001, Iscor then chose UK-based LNM Steel as a strategic equity partner, entering into a 3-year performance-for-shares Business Assistance Agreement. Iscor\u2019s profitability soared in 2002 after Saldanha Steel\u2019s technical problems were overcome and global steel prices had recovered.<\/p>

Policy makers then entered into a grand bargain with LNM-Ispat (subsequently renamed Mittal Steel SA and later becoming ArcelorMittal South Africa), allowing them to acquire a majority stake in Iscor subject to agreement to pass on the benefit of (IDC-financed) cost-plus iron ore to downstream steel users through an agreed developmental steel price.<\/p>

Mittal Steel SA effectively violated the agreement through protracted negotiations with the DTI which were never concluded. In a parallel drawn-out process between 2004 and 2007, the Competition Commission and Tribunal investigated and prosecuted Mittal Steel for excessive pricing. However, the Tribunal\u2019s R692m fine was subsequently overturned by Competition Appeal Court in 2008.<\/p>

Following investigations which had begun around 2007, competition authorities later uncovered several steel sector cartels which included the long steel cartel (2012), flat steel cartel (2012), wire rod price discrimination (2012), scrap metal (2013) and excessive pricing by AMSA (2016).<\/p>

This clearly shows that, although Grand Bargain I<\/em> was only with market dominant Mittal Steel, other steel producers benefited by forming collusive price-raising cartels with Mittal Steel which boosted their respective shareholders\u2019 profits at the expense of domestic steel users.<\/p>

Grand Bargain II (2016) – State intervention to save RSA\u2019s Big Steel Inc<\/em><\/p>

The second crisis occurred after the 2008 global financial crisis which impacted on global steel prices after 2010, with prices falling almost to levels as witnessed in 2001. Between 2012 and 2016, global steel export prices dropped to 10-year lows.<\/p>

The domestic steel industry did not feel this impact initially, given the counter-cyclical infrastructure investment that continued after 2008 combined with steel cartel-related domestic prices. The crisis ultimately led to the closure of CISCO in 2010, the bailout of Scaw by the IDC in 2012, the closure of Highveld Steel in 2015 and the Grand Bargain II<\/em> entered into with ArcelorMittal SA (AMSA) in 2016.<\/p>

After 2016, global steel prices turned upward. Perhaps in anticipation of changes in the steel price cycle, AMSA proposed a grand bargain with government in July 2015. AMSA offered to abandon its much criticised domestic import-parity pricing practice, and adopt a production cost-based formula (plus a reasonable capped margin). This was in exchange for settlement of unresolved competition-related matters, increased tariff protection, and a policy directive that only local steel be utilised in publicly-funded infrastructure projects.[6]<\/a><\/p>

The grand bargain was concluded in August 2016 and consisted of the following components:<\/p>